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Three Layer Ultima

"ABC - high performance
non IBC three layer
blown film line"

machine specifications


polymer :

LL / LDPE

Micron Range :

20 to 200

lay flat range :

650mm - 2100mm

output :

130 - 330 Kg/hr


ABC se3hr 1200

Screw Diameter : 45/45/45 mm

Layflat Width : 650-1100 mm

Max. Output : 130 kg/hr

Thickness : 20-150 mm


ABC se3hr 1350

Screw Diameter : 45/55/45 mm

Layflat Width : 750-1250 mm

Max. Output : 180 kg/hr

Thickness : 20-150 mm


ABC se3hr 1700 option-1

Screw Diameter : 55/55/55 mm

Layflat Width : 900-1600 mm

Max. Output : 220 kg/hr

Thickness : 20-200 mm


ABC se3hr 1700 option-2

Screw Diameter : 55/65/55 mm

Layflat Width : 900-1600 mm

Max. Output : 250 kg/hr

Thickness : 20-200 mm


ABC se3hr 2200 option-1

Screw Diameter : 55/65/55 mm

Layflat Width : 1500-2100 mm

Max. Output : 265 kg/hr

Thickness : 20-200 mm


ABC se3hr 2200 option-1

Screw Diameter : 65/65/65 mm

Layflat Width : 1500-2100 mm

Max. Output : 330 kg/hr

Thickness : 20-200 mm

full specifications :

Model Name :

ABC Type High Performance Three Layer Blown Film Plant

Final Product :

LDPE / LLDPE

Material Used :

LDPE, LLDPE Virgin Raw Material

Output Range :

130 - 330 kg/hr (Depends on Extrusder's Size)

Film Layer :

Three Layer

Screw Diameter :

45 / 55 / 65 MM (Customized)

Screw L/D :

30:1 (Customized)

Layflat Width :

650 - 2100 MM

Micron Thickness :

20 - 200

Optional Devices :

Hopper Loader, Air Chiller, Corona Treater, Bi-Metalic Screw & Barrel Set, Water Chiller, Heat Exchanger Fully Automatic Winder, Hydraulic Unloading, Gravimetric Dosing System, Main Panel Air Condition

Technical Assistance :

Engineers available to service overseas

PROCEDURE


Three layer blown film process is extrusion process in which raw polymer like LL-LDPE & LDPE feed into the hopper that is mounted on all three screw and barrels. This raw material will be granule form which will convey by the screw passing through different zones of barrel. There are heaters that give heating to the barrel and when these granules will pass through these heating zones it start melting and rotating screw will mix the polymer homogeneously.

This melted polymer will pass through the die and came out from the die lip. Chilled air through water chiller and heat exchanger will be flow on outer side of the bubble and make it cool. Necessary air should be injected in the Parison to create bubble.

This bubble will be pulled-up by take-off and then winder nip will pull this tube forward. Tubing will be slitted form both the side and convert tubing into film form. First winder will wind one film and second winder will wind second side film.

Corona treatment is required if job is supposed to be printed on. Corona Treater (Equipment that makes this treatment) will be mounted next to take-off and film will pass through this treater and then went into the winder nip.

When roll on both the winder get wound up to certain level, it should be dismounted and need to bring on next level process.

PRINTING


Ready roll produced from the thee layer blown film plant will be mounted on printing machine. Depending upon the number of colors, printing machine will make print over the film and printed roll will get ready on end of the machine.

CUTTING & SEALING MACHINE


These printed rolls will set on cutting and sealing machine that will cut the film from bottom and sealing device will seal it from bottom and side. Thereafter, job is ready to use.

Automatic cooling air ring:


The air ring is divided into multiple chambers. Every chamber of the valve is controlled by step motor. It is connected with the monitoring software. The data is adjustable according to the thickness measurement system. When thickness is bigger than the set one, the motor will reduce the airflow into the corresponding parts to diminish the thickness of the film. In the same sense, when thickness is smaller than the set one, the motor will intensify the airflow into the corresponding parts to increase the thickness of the film.

SAILENT FEATURES & ADVANTAGES


LAYFLAT RANGE 650 -2100 MM WITH MAXIMUM OUTPUT 330 KG/HR

PRODUCE DIFFERENT RANGE OF FILM FROM OUR WIDE RANGE OF MACHINE MODELS

TAPER LOCK DIE HEAD MECHANISUM PROVIDE UNIFROM GAP LAYER TO LAYER

MINIMUM GAUGE VARIATION EVEN AT HIGHER OUTPUT

FILM THICKNESS RANGE 20-200 MICRONS

PRODUCE THINNER & THICKER FILM FROM SAME BLOWN FILM PLANT

GROOVED FEED BARRIER SCREW WITH L/D RATIO 30:1

BETTER HOMOGENIOUG MIXING AND MELTING OF POLYMER

SCISSOR TYPE CALIBRATION CAGE WITH MOTORIZED OPEN/CLOSED & UP/DOWN

EASY TO OPERATE AT DIFFERENT LEYFLAT SIZE & VERY GOOD BUBBLE CONTROL

ALL MELT FLOW SURFACE POLISHED TO FINISH OF 6-8 RMS & PLATED

AVOID DEGRADATION OF MELT & GET BEST OPTICAL PROPERTY OF FILM IN LONG RUN

DIE HEAD FABRICATED FROM JAPANESE STEEL PRE-HARDENED & STRESS RELIEVED

PREVENT WARPING OF DIE PARTS DURING HEATING & COOLING

FULLY AUTO WINDER WITH PLC & TOUCH SCREEN

IT CAN HANDLE BIGGER DIAMETR OF ROLL UP TO 800 MM, EASY CHANGE OVER DUE TO AUTO SPLICE